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Packaging Redesign – Single Service Hot Sauce Packaging

Packaging Design Challenge

What an exciting project! BoldtSmith Packaging designed new packaging concepts for a hot sauce maker's single-serve product to improve the brand and customer experience. A cross-functional team reviewed the ideas, including representatives from marketing and manufacturing.


  • Consider user experience & branding
  • Reduce packet & carton cost
  • Get marketing & manufacturing approval

BoldtSmith Actions

We broke the plan to develop these packaging concepts into five steps:

  1. Competitive benchmark: Find out what's working for competitive & similar products
  2. Brainstorm session: Group collaboration with all BoldtSmith Packaging engineers to brainstorm potential solutions
  3. Create package renderings: Design multiple packaging concepts ranging from the opening to premium price points
  4. Acquire pricing: Contact both packaging suppliers and machinery manufacturers for budgetary pricing
  5. Present the options: Detail advantages/disadvantages for each design along with a financial analysis
View Case Study PDF

Real Manufacturable Designs

  • Multiple designs of varying sizes

  • Cost-effective designs

  • Various budgetary price points

Design SamplesSee the gallery!


BoldtSmith does not provide concepts that look great in a fancy PowerPoint but cannot be manufactured. We provide solutions vetted for manufacturability with pricing and key data points for the customer to make an informed decision on which they would like to pursue.

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