Packaging Redesign – Single Service Hot Sauce Packaging
Packaging Design Challenge
What an exciting project! BoldtSmith Packaging designed new packaging concepts for a hot sauce maker's single-serve product to improve the brand and customer experience. A cross-functional team reviewed the ideas, including representatives from marketing and manufacturing.
Requirements
- Consider user experience & branding
- Reduce packet & carton cost
- Get marketing & manufacturing approval
BoldtSmith Actions
We broke the plan to develop these packaging concepts into five steps:
- Competitive benchmark: Find out what's working for competitive & similar products
- Brainstorm session: Group collaboration with all BoldtSmith Packaging engineers to brainstorm potential solutions
- Create package renderings: Design multiple packaging concepts ranging from the opening to premium price points
- Acquire pricing: Contact both packaging suppliers and machinery manufacturers for budgetary pricing
- Present the options: Detail advantages/disadvantages for each design along with a financial analysis
Real Manufacturable Designs
Multiple designs of varying sizes
Cost-effective designs
Various budgetary price points
BoldtSmith does not provide concepts that look great in a fancy PowerPoint but cannot be manufactured. We provide solutions vetted for manufacturability with pricing and key data points for the customer to make an informed decision on which they would like to pursue.
Industries Served

Military
BoldtSmith packaging engineers design, implement and audit military packaging following stringent testing standards with documented precision.
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MFG Assembly Lines
In a world of high-speed manufacturing and assembly lines, packaging must be designed to match the line's efficiency.
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Food & Beverage
Whether the customer is a brand on the store shelf or private labeling a product at a co-packer, we have experience in executing solutions at all levels within the food & beverage world.
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E-Commerce
Our Amazon A-pass certified consultants utilize modern technology in data recording devices, allowing us to create a testing protocol that is custom to our customers' specific supply chain.
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Industrial
Reducing product damage, freight and material costs are common goals we are tasked with when optimizing industrial packaging projects.
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Furniture
BoldtSmith Packaging works with assembled and knock-down furniture companies creating optimized packaging designs to drive down damage and packaging costs.
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Consumer Packaged Goods
Our CPG experts have experience working both on the retailer side of the business and the product manufacturer side.
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Get started - Optimize your packaging now!
Save on materials, freight, product damage and labor costs while promoting your brand with BoldtSmith package engineering.
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