Modular Crate Design – Building Products
Packaging Design Challenge
The leading manufacturer for rail assembles was looking for an optimized packaging design that would allow them to triple stack their product during storage and ship them on a flatbed truck without damage.
Requirements
- Avoid compression damage when stacking
- Prevent damage during flatbed truck shipments
BoldtSmith Actions
- Completed onsite visit to review current packaging process, storage and handling methods
- Created multiple optimized packaging designs that would meet or exceed their packaging goals
- Completed line trials onsite with the optimized packaging solutions to gather associate feedback and determine if changes were required
- Completed ship testing to a customer where information was gathered on how the product was unloaded and if the packaging was successful in protecting the product
- Created financial analysis comparing current packaging to optimized
Package Redesign
Improved shipping & reduced damage
Allows for triple stackingOf the product
Greatly reduced damageDuring shipping
Industries Served

Military
BoldtSmith packaging engineers design, implement and audit military packaging following stringent testing standards with documented precision.
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MFG Assembly Lines
In a world of high-speed manufacturing and assembly lines, packaging must be designed to match the line's efficiency.
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Food & Beverage
Whether the customer is a brand on the store shelf or private labeling a product at a co-packer, we have experience in executing solutions at all levels within the food & beverage world.
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E-Commerce
Our Amazon A-pass certified consultants utilize modern technology in data recording devices, allowing us to create a testing protocol that is custom to our customers' specific supply chain.
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Industrial
Reducing product damage, freight and material costs are common goals we are tasked with when optimizing industrial packaging projects.
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Furniture
BoldtSmith Packaging works with assembled and knock-down furniture companies creating optimized packaging designs to drive down damage and packaging costs.
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Consumer Packaged Goods
Our CPG experts have experience working both on the retailer side of the business and the product manufacturer side.
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Get started - Optimize your packaging now!
Save on materials, freight, product damage and labor costs while promoting your brand with BoldtSmith package engineering.
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