Appliances – LTL Damage Reduction
Packaging Design Challenge
The customer was looking to decrease damages associated with shipping their appliances through an LTL supply chain. The product is manufactured overseas and changes to the packaging at the manufacturing location was not possible so an overpack solution needed to be applied domestically.
Requirements
- Prevent damage with domestic overpacking
- Do not change existing package design
BoldtSmith Actions
- Identify how and why the damage is occurring during LTL shipping
- Determine an optimized overpack solution that can be applied domestically
- Create custom testing protocol and supply chain map to match the hazards that will occur for LTL shipping
- Complete testing to worse case LTL handling scenarios
- Create financial analysis comparing current packaging and damage costs to the optimized packaging solution
- Complete onsite training at the domestic distribution center on how to pack the product with the new packaging design
Decreased Damage
For high-end appliances shipping LTL
Greatly reducedThe number of incidents that caused damage to the product
Learn how custom transit testing can reduce your product damage.
Industries Served

Military
BoldtSmith packaging engineers design, implement and audit military packaging following stringent testing standards with documented precision.
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MFG Assembly Lines
In a world of high-speed manufacturing and assembly lines, packaging must be designed to match the line's efficiency.
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Food & Beverage
Whether the customer is a brand on the store shelf or private labeling a product at a co-packer, we have experience in executing solutions at all levels within the food & beverage world.
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E-Commerce
Our Amazon A-pass certified consultants utilize modern technology in data recording devices, allowing us to create a testing protocol that is custom to our customers' specific supply chain.
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Industrial
Reducing product damage, freight and material costs are common goals we are tasked with when optimizing industrial packaging projects.
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Furniture
BoldtSmith Packaging works with assembled and knock-down furniture companies creating optimized packaging designs to drive down damage and packaging costs.
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Consumer Packaged Goods
Our CPG experts have experience working both on the retailer side of the business and the product manufacturer side.
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Get started - Optimize your packaging now!
Save on materials, freight, product damage and labor costs while promoting your brand with BoldtSmith package engineering.
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