Amazon Frustration-Free Packaging Design

Packaging Design Challenge

A large toy manufacturer wanted their packaging to be categorized as Amazon Frustration-Free. Frustration-free package designs do not use excess materials and must be recyclable. BoldtSmith Packaging was engaged to create frustration-free packaging designs for over 300 SKUs.

BoldtSmith Actions

Analyzed and documented existing packaging for all 300+ SKUs
Created frustration-free packaging designs, samples and specifications
Completed Amazon required transit testing for all designs
Sent packaging samples and specifications to manufacturers for quoting
Reviewed packaging samples from the product manufacturers to ensure they match our designs

Annual Savings

In the following areas:

36% average increaseIn packages per pallet
33% average reductionIn package size
1,944 more packagesPer ocean container on average

Design SamplesSee the gallery!

Optimized Package Statistics:

33% average reduction In package size from current packaging to optimized FFP
36% average increase In packages per pallet
1,944 more packages Per ocean container on average

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Old vs. Optimized Packaging

Industries Served

Military

BoldtSmith packaging engineers design, implement and audit military packaging following stringent testing standards with documented precision.

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MFG Assembly Lines

In a world of high-speed manufacturing and assembly lines, packaging must be designed to match the line's efficiency.

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Food & Beverage

Whether the customer is a brand on the store shelf or private labeling a product at a co-packer, we have experience in executing solutions at all levels within the food & beverage world.

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E-Commerce

Our Amazon A-pass certified consultants utilize modern technology in data recording devices, allowing us to create a testing protocol that is custom to our customers' specific supply chain.

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Industrial

Reducing product damage, freight and material costs are common goals we are tasked with when optimizing industrial packaging projects.

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Furniture

BoldtSmith Packaging works with assembled and knock-down furniture companies creating optimized packaging designs to drive down damage and packaging costs.

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