
Amazon Frustration-Free Packaging Design
Realized a 33% average reduction in package size, 36% average increase in packages per pallet and 1,944 more packages per ocean container on average.
Client Needs:
A large toy manufacturer wanted their packaging to be categorized as Amazon Frustration-Free. Frustration-free package designs do not use excess materials and must be recyclable. BoldtSmith Packaging was engaged to create frustration-free packaging designs for over 300 SKUs.
Project Plan:
- Analyze and document existing packaging for all 300+ SKUs
- Create frustration-free packaging designs, samples and specifications
- Complete Amazon required transit testing for all designs
- Send packaging samples and specifications to manufacturers for quoting
- Review packaging samples from the product manufacturers to ensure they match our designs
Optimized Package Statistics:
- 33% average reduction in package size from current packaging to optimized FFP
- 36% average increase in packages per pallet
- 1,944 more packages per ocean container on average
Learn more about the e-commerce packaging solutions BoldtSmith Packaging offers.
Industries Served

Military
BoldtSmith packaging engineers design, implement and audit military packaging following stringent testing standards with documented precision.
Learn More
MFG Assembly Lines
In a world of high-speed manufacturing and assembly lines, packaging must be designed to match the line's efficiency.
Learn More
Food & Beverage
Whether the customer is a brand on the store shelf or private labeling a product at a co-packer, we have experience in executing solutions at all levels within the food & beverage world.
Learn More
E-Commerce
Our Amazon A-pass certified consultants utilize modern technology in data recording devices, allowing us to create a testing protocol that is custom to our customers' specific supply chain.
Learn More
Industrial
Reducing product damage, freight and material costs are common goals we are tasked with when optimizing industrial packaging projects.
Learn More
Furniture
BoldtSmith Packaging works with assembled and knock-down furniture companies creating optimized packaging designs to drive down damage and packaging costs.
Learn More
Consumer Packaged Goods
Our CPG experts have experience working both on the retailer side of the business and the product manufacturer side.
Learn More
Get started - Optimize your packaging now!
Save on materials, freight, product damage and labor costs while promoting your brand with BoldtSmith package engineering.
Learn More