Case Studies

Optimized packaging designs from BoldtSmith packaging engineers have saved our clients millions of dollars in material, labor and freight costs. Better packaging solutions can result in more product shipped per pallet and better consumer response. Here are some of our clients’ success stories.

Package Design Consultants - Johnsonville

Johnsonville’s Sausage Strips

Over two hundred retail package design options were created, reviewed, researched, and evaluated for the best consumer response.

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Package Design Consultants - Amazon Frustration

Amazon Frustration-Free Packaging

33% average reduction in package size, 36% average increase in packages per pallet and 1,944 more packages per ocean container on average.

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Package Design Consultants - Confast Drop

Confast Drop in Anchor Packaging Design

BoldtSmith Packaging was then able to create a financial analysis comparing all 3 packaging options.

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Hot Sauce Manufacturer

hot sauce manufacturer reached out to BoldtSmith Packaging looking for a re-design on their current single-serve packaging.

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Package Design Consultants - Damage Reduction

Damage Reduction for Furniture

Packaging material costs reduced by 10% and damage reduced from 6% to 0.5%.

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Package Design Consultants - Diaper Package

Corrugated Material & Freight Cost Reduction

$2,058,306 annual reduction realized in packaging material and freight savings, 32% reduction in master carton cost and 16% more product per pallet.

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Package Design Consultants - Labor Material Savings

Corrugated Packaging Cost Reduction

$6,000,000+ annual cost savings realized from BoldtSmith’s optimized packaging solutions, samples, and specifications.

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Package Design Consultants - Eco Friendly

Eco-Friendly Packaging

Reduce, Reuse, Recycle. The three pillars of sustainable packaging, each of which has potential for packaging cost reduction.

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Package Design Consultants - Speed Advantage

Packaging Advantage - Speed

Optimized ecommerce packaging design developed, tested & sent for pricing in just 3 business days.

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Package Design Consultants - Expertise Advantage

Packaging Advantage – Expertise

Analyzing every step in the supply chain with custom testing resulted in a 25% reduction in freight and 46% redution in packaging material costs.

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Too Many Boxes?

Have too many box designs? BoltSmith reduced total cartons used from over 100 down to 20, saving over $300,000 annually.

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Shipping Orientation

Changing ONLY the packaging orientation fits 20% more product shipped per container, saving $460,000 in freight costs annually.

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Material & Freight Cost Reduction

Realized a $2,058,306 annual reduction in packaging material and freight savings, 32% reduction in master carton cost and 16% more product per pallet.

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