Case Studies

Packaging Optimization & Design

Optimized packaging designs from BoldtSmith packaging engineers have saved our clients millions of dollars in material, labor and freight costs. Better packaging solutions can result in more product shipped per pallet and better consumer response. Here are some of our clients’ success stories.

Cold Chain Packaging Solution

Developing a cold chain packaging solution for chocolate shipping small parcel

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Packaging Advantage - Speed

Optimized ecommerce packaging design developed, tested & sent for pricing in just 3 business days.

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Packaging Advantage – Expertise

Analyzing every step in the supply chain with custom testing resulted in a 25% reduction in freight and 46% redution in packaging material costs.

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Corrugated Material & Freight Cost Reduction

$6,000,000+ annual cost savings realized from BoldtSmith’s optimized packaging solutions, samples, and specifications.

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Corrugated Packaging Cost Reduction

$2,058,306 annual reduction realized in packaging material and freight savings, 32% reduction in master carton cost and 16% more product per pallet.

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Johnsonville’s Sausage Strips

Over two hundred retail package design options were created, reviewed, researched, and evaluated for the best consumer response.

 

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Photo Film Packaging – Cost Savings

Packaging optimization results in $1.4 million dollar cost savings

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Amazon Frustration-Free Packaging

33% average reduction in package size, 36% average increase in packages per pallet and 1,944 more packages per ocean container on average.

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Damage Reduction for Furniture

Packaging material costs reduced by 10% and damage reduced from 6% to 0.5%.

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Too Many Boxes?

Have too many box designs? BoltSmith reduced total cartons used from over 100 down to 20, saving over $300,000 annually.

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Hot Sauce Manufacturer

hot sauce manufacturer reached out to BoldtSmith Packaging looking for a re-design on their current single-serve packaging.

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Modular Crate Design – Building Products

Modular crate design for a railing assembly manufacturer

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Eco-Friendly Packaging

Reduce, Reuse, Recycle. The three pillars of sustainable packaging, each of which has potential for packaging cost reduction.

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Confast Drop in Anchor Packaging Design

BoldtSmith Packaging was then able to create a financial analysis comparing all 3 packaging options.

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Retail Packaging Renderings – Fishing Reels

Created 3D renderings for a large fishing reel manufacturer

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3D Renderings vs Photography, Which is Better?

3D Renderings vs Photography, Which is Better?

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Shipping Orientation

Changing ONLY the packaging orientation fits 20% more product shipped per container, saving $460,000 in freight costs annually.

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POP Modular Display – Desert Decorating Products

1,000+ product SKUS consolidated into three POP displays

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Shower Door Base – Cost Reduction

A company that manufacturers shower doors and bases reached out to BoldtSmith Packaging to reduce costs associated with the below variables.

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Appliances – LTL Damage Reduction

Decreased damage for high end appliances shipping LTL.

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Work Gloves – Costco Packaging Design

Costco product launch that required new structural packaging designs.

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Returnable Packaging Design

Returnable packaging solution develop, sampled, tested and implemented.

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