Case Studies

Optimized packaging designs from BoldtSmith packaging engineers have saved our clients millions of dollars in material, labor and freight costs. Better packaging solutions can result in more product shipped per pallet and better consumer response. Here are some of our clients’ success stories.

Johnsonville’s Sausage Strips

Over two hundred retail package design options were created, reviewed, researched, and evaluated for the best consumer response.

 

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Retail Packaging Renderings – Fishing Reels

Created 3D renderings for a large fishing reel manufacturer

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Amazon Frustration-Free Packaging

33% average reduction in package size, 36% average increase in packages per pallet and 1,944 more packages per ocean container on average.

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Confast Drop in Anchor Packaging Design

BoldtSmith Packaging was then able to create a financial analysis comparing all 3 packaging options.

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Hot Sauce Manufacturer

hot sauce manufacturer reached out to BoldtSmith Packaging looking for a re-design on their current single-serve packaging.

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POP Modular Display – Desert Decorating Products

1,000+ product SKUS consolidated into three POP displays

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Damage Reduction for Furniture

Packaging material costs reduced by 10% and damage reduced from 6% to 0.5%.

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Corrugated Material & Freight Cost Reduction

$2,058,306 annual reduction realized in packaging material and freight savings, 32% reduction in master carton cost and 16% more product per pallet.

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Corrugated Packaging Cost Reduction

$6,000,000+ annual cost savings realized from BoldtSmith’s optimized packaging solutions, samples, and specifications.

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Eco-Friendly Packaging

Reduce, Reuse, Recycle. The three pillars of sustainable packaging, each of which has potential for packaging cost reduction.

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Packaging Advantage - Speed

Optimized ecommerce packaging design developed, tested & sent for pricing in just 3 business days.

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Packaging Advantage – Expertise

Analyzing every step in the supply chain with custom testing resulted in a 25% reduction in freight and 46% redution in packaging material costs.

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Too Many Boxes?

Have too many box designs? BoltSmith reduced total cartons used from over 100 down to 20, saving over $300,000 annually.

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Shipping Orientation

Changing ONLY the packaging orientation fits 20% more product shipped per container, saving $460,000 in freight costs annually.

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Shower Door Base – Cost Reduction

A company that manufacturers shower doors and bases reached out to BoldtSmith Packaging to reduce costs associated with the below variables.

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Appliances – LTL Damage Reduction

Decreased damage for high end appliances shipping LTL.

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Work Gloves – Costco Packaging Design

Costco product launch that required new structural packaging designs.

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Photo Film Packaging – Cost Savings

Packaging optimization results in $1.4 million dollar cost savings

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Modular Crate Design – Building Products

Modular crate design for a railing assembly manufacturer

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