
Case Studies
Optimized packaging designs from BoldtSmith packaging engineers have saved our clients millions of dollars in material, labor and freight costs. Better packaging solutions can result in more product shipped per pallet and better consumer response. Here are some of our clients’ success stories.

Johnsonville’s Sausage Strips
Over two hundred retail package design options were created, reviewed, researched, and evaluated for the best consumer response.
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Amazon Frustration-Free Packaging
33% average reduction in package size, 36% average increase in packages per pallet and 1,944 more packages per ocean container on average.
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Confast Drop in Anchor Packaging Design
BoldtSmith Packaging was then able to create a financial analysis comparing all 3 packaging options.
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Hot Sauce Manufacturer
hot sauce manufacturer reached out to BoldtSmith Packaging looking for a re-design on their current single-serve packaging.
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Damage Reduction for Furniture
Packaging material costs reduced by 10% and damage reduced from 6% to 0.5%.
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Corrugated Material & Freight Cost Reduction
$2,058,306 annual reduction realized in packaging material and freight savings, 32% reduction in master carton cost and 16% more product per pallet.
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Corrugated Packaging Cost Reduction
$6,000,000+ annual cost savings realized from BoldtSmith’s optimized packaging solutions, samples, and specifications.
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Eco-Friendly Packaging
Reduce, Reuse, Recycle. The three pillars of sustainable packaging, each of which has potential for packaging cost reduction.
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Packaging Advantage - Speed
Optimized ecommerce packaging design developed, tested & sent for pricing in just 3 business days.
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Packaging Advantage – Expertise
Analyzing every step in the supply chain with custom testing resulted in a 25% reduction in freight and 46% redution in packaging material costs.
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Too Many Boxes?
Have too many box designs? BoltSmith reduced total cartons used from over 100 down to 20, saving over $300,000 annually.
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Shipping Orientation
Changing ONLY the packaging orientation fits 20% more product shipped per container, saving $460,000 in freight costs annually.
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Material & Freight Cost Reduction
Realized a $2,058,306 annual reduction in packaging material and freight savings, 32% reduction in master carton cost and 16% more product per pallet.
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